Lawn mower bagger connection

ABSTRACT

A lawn mower includes a mower frame, a prime mover supported by the mower frame, a mower deck mounted to the mower frame, a cutting blade mounted below the mower deck to cut vegetation under the mower deck, and a bagger assembly releasably coupled to the mower frame. The bagger assembly includes a receptacle for collecting cut vegetation. The receptacle has a lid. The bagger assembly also includes a latch supported by the receptacle and operable to engage the mower frame. The latch is moveable between a first position, in which the latch is secured to the mower frame, and a second position, in which the latch is released from the mower frame. The bagger assembly further includes a cord positioned on the lid and coupled to the latch. The cord is operable to move the latch from the first position to the second position.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims priority to co-pending, prior-filed U.S.Provisional Patent Application No. 62/253,758, filed Nov. 11, 2015, theentire contents of which are incorporated by reference.

BACKGROUND

The present invention relates to a bagger assembly for use on a lawnmower.

SUMMARY

In one embodiment, the invention provides a lawn mower including a mowerframe, a prime mover supported by the mower frame, a mower deck mountedto the mower frame, a cutting blade mounted below the mower deck to cutvegetation under the mower deck, and a bagger assembly releasablycoupled to the mower frame. The bagger assembly includes a receptaclefor collecting cut vegetation. The receptacle has a lid. The baggerassembly also includes a latch supported by the receptacle and operableto engage the mower frame. The latch is moveable between a firstposition, in which the latch is secured to the mower frame, and a secondposition, in which the latch is released from the mower frame. Thebagger assembly further includes a cord positioned on the lid andcoupled to the latch. The cord is operable to move the latch from thefirst position to the second position.

In another embodiment, the invention provides a lawn mower including amower frame having a first connection point and a second connectionpoint spaced apart from the first connection point, a prime moversupported by the mower frame forward of the first and second connectionpoints, a mower deck mounted to the mower frame, and a cutting blademounted below the mower deck to cut vegetation under the mower deck. Thelawn mower further includes an accessory releasably coupled to the mowerframe. The accessory includes a first linkage member extending from theaccessory toward the first connection point, a second linkage memberextending from the accessory toward the second connection point, and ahook coupled to an end of the first linkage member. The hook engages thefirst connection point. The accessory further includes a latch coupledto an end of the second linkage member. The latch is operable to engagethe second connection point to selectively secure the accessory to themower frame.

In another embodiment, the invention provides a bagger assembly for usewith a lawn mower. The lawn mower includes a mower frame having a firstconnection point and a second connection point spaced apart from thefirst connection point. The bagger assembly includes a receptacle forcollecting cut vegetation and a bagger frame coupled to the receptacle.The bagger frame includes a lower linkage member and an upper linkagemember. The bagger assembly also includes a hook coupled to an end ofthe lower linkage member. The hook is configured to engage the firstconnection point of the lawn mower. The bagger assembly further includesa latch coupled to an end of the upper linkage member. The latch ismoveable between a first position, in which the latch is configured tobe secured to the second connection point of the lawn mower, and asecond position, in which the latch is released from the secondconnection point of the lawn mower. The bagger assembly also includes acord coupled to the latch. The cord is operable to move the latch fromthe first position to the second position.

Other aspects of the invention will become apparent by consideration ofthe detailed description and accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view of a lawn mower including a bagger assemblyaccording to one embodiment of the present invention.

FIG. 2 is a rear perspective view of a portion of the lawn mower,including a frame to which a receptacle of the bagger assembly attaches.

FIG. 3 is a perspective view of the bagger assembly.

FIG. 4 is a side view of the bagger assembly.

FIG. 5 is an enlarged side view of a portion of the bagger assembly,illustrating a lower hook connected to the frame of the lawn mower.

FIG. 6 is a cross-sectional view of the lower hook connected to theframe taken along section line 6-6 of FIG. 2.

FIG. 7 is an enlarged perspective view of a portion of the baggerassembly, illustrating an upper latch in a closed position and connectedto the frame of the lawn mower.

FIG. 8 is a perspective view of the upper latch of the bagger assemblyin an open position.

FIGS. 9-11 are side views of the lawn mower, illustrating the baggerassembly being installed onto the lawn mower.

DETAILED DESCRIPTION

Before any embodiments of the invention are explained in detail, it isto be understood that the invention is not limited in its application tothe details of construction and the arrangement of components set forthin the following description or illustrated in the following drawings.The invention is capable of other embodiments and of being practiced orof being carried out in various ways.

FIGS. 1 and 2 illustrate a lawn mower 110 including a frame 115, a primemover 117, left and right driven wheels 125, 130, left and right passivewheels 120, 122, a deck assembly 135, a deck lifting assembly 140, and aheight-of-cut assembly 145. The terms “front,” “rear,” “left,” and“right” will be used in this specification from the perspective of anoperator seated on the lawn mower 110 during ordinary operation. Theframe 115 is supported by the driven wheels 125, 130 and passive wheels120, 122, and in turn supports the other components of the lawn mower110. The prime mover 117 may be, for example, a gasoline poweredinternal combustion engine, but may also be any other type of primemover such as an electric motor, a hybrid gas/electric motor, a fuelcell, or any other suitable device operating on a suitable fuel.

In some embodiments, the left and right driven wheels 125, 130 areinterconnected with the prime mover 117 through a power transmission andsuitable hydraulic pumps and motors. The hydraulic pumps and motors aremanipulated with a pair of control arms 127, 132 with one of the controlarms 127 controlling the direction and speed of rotation of the leftdriven wheel 125 and the other control arm 132 controlling the directionand speed of rotation of the right driven wheel 130.

The illustrated lawn mower 110 may be referred to as a zero-turn-radiuslawn mower or ZTR lawn mower because when one of the control arms (e.g.,control arm 127) is pressed forward and the other control arm (e.g.,control arm 132) is pulled rearward, the lawn mower 110 will move in avery tight radius owing to one wheel (e.g., left wheel 125) rotatingforward and the other wheel (e.g., right wheel 125) rotating backwards.A ZTR lawn mower steers through the speed and direction difference ofthe two driven wheels 125, 130. Further, the illustrated lawn mower 110is a sitting lawn mower, in which the operator sits in a seat 148 duringoperation. The deck lifting assembly 140 discussed below is applicableto this type of lawn mower and also to any other type of lawn mower oryard machine. Examples of other types of lawn mowers include largewalk-behind units, standing mowers (in which the operator stands duringoperation), and tractors (in which a steering wheel is used instead ofcontrol arms, and the mower is not designed to execute zero-radiusturns).

The deck assembly 135 includes a deck 150 and multiple cutting blades152 (although only one cutting blade is shown). The prime mover 117drives rotation of the cutting blades 152 to cut vegetation (e.g.,grass) under the deck 150. In the illustrated embodiment, the cutvegetation and other debris is directed toward and through a debris hose155 in order to be collected. In other embodiments, the cut vegetationand other debris is mulched in the deck 150 via the cutting blades 152and expelled onto the ground surface.

With reference to FIGS. 1-3, the illustrated lawn mower 110 furtherincludes a bagger assembly 160 selectively mounted to the rear of thelawn mower 110. The bagger assembly 160 includes a receptacle 165 forstoring the cut vegetation and other debris, and a quick connectionassembly 170 for attaching the bagger assembly 160 to the frame 115 ofthe lawn mower 110. The illustrated receptacle 165 includes three meshbags 165 a-c (FIG. 3) for receiving clippings from the lawn mower 110.In other embodiment, the receptacle 165 may include fewer or more bags,or may include one or more plastic bodies that receive clippings fromthe lawn mower 110. The receptacle 165 also includes an inlet 175 thatinterfaces with the debris hose 155. The inlet 175 facilitates directingthe cut vegetation and other debris toward the interior of thereceptacle 165 and into the mesh bags 165 a-c. The receptacle 165further includes a hood 178 positioned over the bags 165 a-c. The hood178 has a lid 180 that is pivotable between a closed position, in whichaccess to the interior of the receptacle 165 is inhibited, and an openposition, in which access to the interior of the receptacle 165 isallowed. To move the lid 180 between the open position and the closedposition, an operator grasps and manipulates a handle 182 extending fromthe lid 180. When the receptacle 165 is full, an operator may, forexample, move the lid 180 to an open position to empty the contents ofthe receptacle 165 (e.g., by removing the mesh bags 165 a-c).

With reference to FIGS. 3 and 4, the quick connection assembly 170includes a pair of hooks 185, a pair of latches 190, and a bagger frame195 to support the receptacle 165, the hooks, and latches 185, 190. Thebagger frame 195 includes two lower linkage members 198 and two upperlinkage members 202. The hooks 185 are coupled to ends of the lowerlinkage members 198. The latches 190 are coupled to ends of the upperlinkage members 202. In the illustrated embodiment, the quick connectionassembly 170 includes the two hooks 185 and the two latches 190,although in other embodiments, the assembly 170 may include fewer ormore hooks 185 and/or latches 190. The lower linkage members 198supporting the hooks 185 extend in a first direction (e.g., generallyforwardly and downwardly as viewed in FIG. 4) from the receptacle 165.The upper linkage members 202 supporting the latches 190 extend in asecond direction (e.g., generally forwardly and upwardly as viewed inFIG. 4) from the receptacle 165. As such, the hooks 185 and the latches190 interface with different locations of the frame 115. For example,the lower linkage members 198 drive the primary load path of the baggerassembly 160 directly to the frame 115 of the lawn mower 110. Each hook185 and each latch 190 defines a receiving channel 205 for receiving atleast a portion of the frame 115. Although the illustrated hooks 185 areC-shaped members, in other embodiments, the hooks 185 may includecatches, holders, retainers, locks, or other interface members.

As shown in FIGS. 7 and 8, each latch 190 includes a lever 210 pivotablycoupled to a corresponding linkage member 202 by a fastener 212 (e.g., abolt). The fastener 212 defines a pivot axis of the corresponding lever210. Each lever 210 is pivotable between a first or locked position(FIG. 7) and a second or unlocked position (FIG. 8). Each lever is alsobiased to the locked position by a biasing element 215, such as aspring. The illustrated biasing element 215 is a coil spring, althoughother biasing elements may also or alternatively be used. The levers 210are pivotable against the force of the biasing elements 215 to move thelatches 190 to the unlocked positions. Specifically, the levers 210 areuser-manipulable between the locked position and the unlocked position.However, each latch 190 may couple to the frame 115 at a location thatis difficult to access by an operator. Therefore, the bagger assembly160 also includes a cord 220 to move each lever 210 toward the unlockedposition.

As shown in FIG. 3, the illustrated cord 220 is coupled to both levers210 to move both latches 190 to the unlocked position simultaneously.The cord 220 may be, for example, a rope, cable, wire, chain or otherflexible elongated element. The cord 220 has a first end 225 secured toone of the levers 210, a second end 227 secured to the other lever 210,and a mid-section 230 accessible to an operator at a location spacedapart from the levers 210. In the illustrated embodiment, the cord 220extends over the lid 180 so the mid-section 230 is accessible above thereceptacle 165. The cord 220 is threaded through guide members 232extending from a top surface of the lip 180 to maintain the position ofthe cord 220 above the receptacle 165. In the illustrated embodiment,the guide members 232 are eyebolts. In other embodiments, the guidemembers 232 may alternatively be apertures, retainers, loops, rings, orother similar retention means disposed on the lid 180. The eyebolts 232guide movement of the cord 220 when an operator actuates (e.g., pulls)the cord 220. The eyebolts 232 also inhibit the cord 220 frominterfering with the handle 182 when the lid 180 moves (e.g., is openedand closed). Although this particular embodiment illustrates theactuator for the latches 190 as the flexible elongated cord 220, inother embodiments, the actuator may alternatively be a bar, linkage, orlever. Additionally or alternatively, the actuator may be comprised ofmultiple cords or other suitable actuators.

Referring back to FIGS. 7 and 8, a first stop 235 and a second stop 240are coupled to each upper linkage member 202. The stops 235, 240 areengageable with the lever 210 to limit the lever 210 from pivotingbeyond the locked position and the unlocked position, respectively. Theillustrated stops 235, 240 are bolts that are coupled to the upperlinkage members 202, although other types of stops may alternatively becoupled to or formed on the upper linkage members 202. In theillustrated embodiment, each biasing element 215 extends between thecorresponding first stop 235 and lever 210 to pull the lever 210 towardthe locked position.

As shown in FIG. 2, the frame 115 of the lawn mower 110 includes a firstset of connection points 250 and a second set of connection points 260.The connection points 250, 260 are located on a rear of the frame 115,behind the prime mover 117 and other components of the lawn mower 110.The connection points 250, 260 are areas on the frame 115 to which thebagger assembly 160 attaches. The connection points 250, 260 are spacedapart from each other to help reduce the load on any specific part ofthe frame 115. In the illustrated embodiment, the second connectionpoints 260 are positioned above the first connection points 250. Thefirst connection points 250 include lower pins 245, and the secondconnection points 260 include upper pins 255.

With reference to FIGS. 5 and 6, the hooks 185 are engageable with thecorresponding lower pins 245 on the frame 115 of the lawn mower 110. Inthe illustrated embodiment, the receiving channel 205 of each hook 185interfaces with the corresponding lower pins 245 to couple the baggerassembly 160 to the first connection points 250 on the frame 115. Inother embodiments, the hooks 185 may be other types of connectingmembers that releasably engage the lower pins 245 of the frame 115. Thehooks 185 become self-locked to the lower pins 245 through rotationaround the lower pins 245. Specifically, the bagger assembly 160 isinhibited from uncoupling from the lawn mower 110 in an upward directionas the hooks 185 are engaged with the lower pins 245 and the frame 115,as shown in FIG. 6.

With reference to FIG. 7, the latches 190 are engageable with thecorresponding upper pins 255 on the frame 115 of the lawn mower 110. Inthe illustrated embodiment, the receiving channel 205 of each latch 190interfaces with the corresponding upper pins 255 to couple the baggerassembly 160 to the second connection points 260 on the frame 115. Inother embodiments, the latches 190 may be other types of actuatableconnecting members that releasably engage the upper pins 255 of theframe 115. In some embodiments, the latches 190 may engage the lowerpins 245 of the frame 115, and the hooks 185 may engage the upper pins255 of the frame 115.

In operation, the bagger assembly 160 is installed onto and removed fromthe lawn mower 110 by a single operator without any tools, as shown inFIGS. 9-11. To install, for example, the operator engages the hooks 185of the bagger assembly 160 with the corresponding lower pins 245 (FIG.9) of the frame 115. While the hooks 185 are being aligned with thelower pins 245, the hood 178 can rest on the ground such that theoperator does not need to support the weight of the bagger assembly 160.Once properly aligned, the hood 178 of the bagger assembly 160, which issupported by a ground surface, can be lifted and subsequently pivotedupward about the lower pins 245 (FIG. 10). As the receptacle 165 islifted a sufficient height, the latches 190 engage the correspondingupper pins 255 (FIG. 11) which, in turn, cause the levers 210 toautomatically pivot to the unlocked position. More specifically, whenthe upper pins 255 are sliding into the respective receiving channels205 of the latches 190, the upper pins 255 engage portions of the levers210 to pivot the levers 210 toward the unlocked position. Once the upperpins 255 abut the receiving channels 205, the levers 210 are urged backtoward the locked position via the biasing elements 215, thereby fullysecuring the bagger assembly 160 to the lawn mower 110.

When an operator desires to remove the bagger assembly 160 from the lawnmower 110, the operator grasps the mid-section 230 of the cord 220 andactuates (e.g., pulls) the cord 220. As a result, the lever 210 of eachlatch 190 pivots against the force of each biasing element 215 to theunlocked position, at which point each latch 190 is removable from thecorresponding upper pin 255. Subsequently, the bagger assembly 160 islowered to the ground surface (FIG. 9) as each hook 185 pivots about thecorresponding lower pins 245. Lastly, each hook 185 is disengaged fromthe lower pins 245 by lifting the bagger assembly 160, thereby fullyremoving the bagger assembly 160 from the lawn mower 110.

This arrangement allows the operator to connect the bagger assembly 160to and release the bagger assembly 160 from behind the lawn mower 110.In addition, this arrangement allows a single person to easily connectthe bagger assembly 160 to or remove the bagger assembly 160 from thelawn mower 110 using a single release point (e.g., the cord 220). Afterthe bagger assembly 160 is removed from the lawn mower 110, no excessmechanisms are left behind on the lawn mower 110, such as the latches190 or an actuator (e.g., the cord 220).

Although the invention has been described with reference to a baggerassembly that removably connects to a lawn mower, in other embodiments,other types of lawn mower accessories may alternatively be connected tothe lawn mower using the quick connection assembly. For example, in someembodiments, the lawn mower accessory may be a sprayer; a toolbox; atool rack for supporting peripheral tools (e.g., trimmers, blowers,etc.); a spreader for fertilizer, salt, and/or sand; a large leafblower; and the like.

Thus, the invention provides, among other things, a bagger assembly orother accessory capable of mounting to a lawn mower without the use oftools. Various features and advantages of the invention are set forth inthe following claims.

What is claimed is:
 1. A lawn mower comprising: a mower frame; a primemover supported by the mower frame; a mower deck mounted to the mowerframe; a cutting blade mounted below the mower deck to cut vegetationunder the mower deck; and a bagger assembly releasably coupled to themower frame, the bagger assembly including a bagger frame, a receptaclecoupled to the bagger frame for collecting cut vegetation, thereceptacle having a lid, a latch supported by the bagger frame andoperable to engage the mower frame, the latch being moveable between afirst position, in which the latch is secured to the mower frame, and asecond position, in which the latch is released from the mower frame,and a cord positioned on the lid and coupled to the latch, the cordoperable to move the latch from the first position to the secondposition.
 2. The lawn mower of claim 1, wherein the mower frame includesa first connection point and a second connection point spaced apart fromthe first connection point, wherein the bagger frame has a lower linkagemember releasably coupled to the first connection point and an upperlinkage member releasably coupled to the second connection point, andwherein the latch is supported by the upper linkage member andselectively engages the second connection point of the mower frame. 3.The lawn mower of claim 2, wherein the lower linkage member extendsforwardly and downwardly from the receptacle, and wherein the upperlinkage member extends forwardly and upwardly from the receptacle. 4.The lawn mower of claim 3, wherein the bagger assembly further includesa hook supported by the lower linkage member, and wherein the hookselectively engages the first connection point of the mower frame. 5.The lawn mower of claim 4, wherein the hook is movable about the firstconnection point when the latch is moved to the second position to pivotthe bagger assembly relative to the mower frame.
 6. The lawn mower ofclaim 1, wherein the latch is a first latch, wherein the bagger assemblyfurther includes a second latch supported by the bagger frame andoperable to engage the mower frame, wherein the second latch is movablebetween a first position, in which the second latch is secured to themower frame, and a second position, in which the latch is released fromthe mower frame, and wherein the cord is also coupled to the secondlatch to move the second latch from the first position to the secondposition.
 7. The lawn mower of claim 6, wherein the first and secondlatches are simultaneously moved from the first positions to the secondpositions by manipulation of the cord.
 8. The lawn mower of claim 1,wherein the latch is biased to the first position by a spring.
 9. Thelawn mower of claim 1, wherein the receptacle includes guide membersextending from a top surface of the lid, and wherein the cord isthreaded through the guide members.
 10. The lawn mower of claim 1,wherein the lid is movable between a closed position and an openposition.
 11. The lawn mower of claim 10, wherein the cord is supportedby the lid for movement with the lid.
 12. The lawn mower of claim 1,wherein the cord is accessible to a user from behind the lawn mower, andwherein the cord is moveable away from the mower frame to move the latchfrom the first position to the second position.
 13. A bagger assemblyfor use with a lawn mower, the lawn mower including a mower frame havinga first connection point and a second connection point spaced apart fromthe first connection point, the bagger assembly comprising: a receptaclefor collecting cut vegetation; a bagger frame coupled to the receptacle,the bagger frame including a lower linkage member and an upper linkagemember; a hook coupled to an end of the lower linkage member, the hookconfigured to engage the first connection point of the lawn mower; alatch coupled to an end of the upper linkage member, the latch beingmoveable between a first position, in which the latch is configured tobe secured to the second connection point of the lawn mower, and asecond position, in which the latch is released from the secondconnection point of the lawn mower; and a cord coupled to the latch, thecord operable to move the latch from the first position to the secondposition.
 14. The bagger assembly of claim 13, wherein the latch isbiased to the first position by a spring.
 15. The bagger assembly ofclaim 13, wherein the receptacle includes a lid, and wherein at least aportion of the cord is positioned on top of the lid.
 16. The baggerassembly of claim 13, wherein the lower linkage member extendsdownwardly from a side of the receptacle, and wherein the upper linkagemember extends upwardly from the side of the receptacle.
 17. The baggerassembly of claim 13, wherein the lower linkage member is a first lowerlinkage member, the upper linkage member is a first upper linkagemember, the hook is a first hook, and the latch is a first latch,wherein the mower frame includes a second lower linkage member and asecond upper linkage member, and further comprising: a second hookcoupled to an end of the second lower linkage member, the second hookconfigured to engage the lawn mower; and a second latch coupled to anend of the second upper linkage member, the second latch being moveablebetween a first position, in which the second latch is configured to besecured to the lawn mower, and a second position, in which the latch isreleased from the lawn mower, wherein the cord is coupled to the secondlatch and is operable to move the second latch from the first positionto the second position.
 18. The bagger assembly of claim 17, wherein thefirst and second latches are simultaneously moved from the firstpositions to the second positions by manipulation of the cord.
 19. Thebagger assembly of claim 13, wherein the receptacle includes a lid thatis movable between a closed position and an open position, and whereinthe cord is supported by the lid for movement with the lid.
 20. Thebagger assembly of claim 13, wherein the cord is accessible to a userfrom behind the lawn mower, and wherein the cord is moveable away fromthe mower frame to move the latch from the first position to the secondposition.